What is Electropolished (EP) Stainless Steel Seamless Tube
Electropolishing is an electrochemical process that removes a thin layer of material from the surface of the stainless steel tube. The EP Stainless Steel Seamless Tube is immersed in an electrolytic solution, and an electric current is passed through it. This causes the surface to become smoother, removing microscopic imperfections, burrs, and contaminants. The process helps to improve the tube's surface finish by making it brighter and smoother than conventional mechanical polishing.
What Are The Making Process of EP Stainless Seamless Steel Tubes?
The production process for EP Tubes involves several stages, which are similar to the production of standard seamless stainless steel tubes, with the addition of the electropolishing step to improve surface finish and corrosion resistance. Here's an overview of the key steps in manufacturing EP electropolished seamless stainless steel tubes:
1. Raw Material Selection
High-quality stainless steel billets (solid stainless steel bars) are selected based on their chemical composition. Common grades for seamless stainless steel tubes include 304, 316, and other alloys with excellent corrosion resistance.
The billets must meet specific standards to ensure they possess the required mechanical properties and resistance to corrosion for applications in industries like pharmaceuticals, food processing, and electronics.
2. Piercing or Extrusion
The stainless steel billets are first heated to a high temperature, making them malleable. The billet is then pierced in the center using a piercing mill to create a hollow tube.
A mandrel (a long rod) is pushed through the center of the billet, creating an initial hole, forming the beginning of the seamless tube.
Extrusion: The hollow billet is pushed through a die under high pressure, resulting in a seamless tube with the desired dimensions.
3. Pilgering
After piercing, the tube is further elongated and shaped by either extrusion or pilgering:
Pilgering: A series of dies and rollers are used to gradually reduce the tube's diameter and wall thickness, while also lengthening it. This process increases the tube's accuracy in terms of diameter, wall thickness, and surface finish.
4. Cold Drawing
The tube is then passed through a cold drawing process, which involves pulling the tube through a die to reduce its diameter and wall thickness while increasing its length.
This step improves the tube's dimensional accuracy and surface finish, making it smoother and more uniform in size.
5. Annealing
After the cold drawing process, the tube is heated in a controlled atmosphere furnace for annealing, which relieves internal stresses, softens the material, and improves ductility.
The tube is often annealed in an oxygen-free (inert gas or hydrogen) atmosphere to avoid oxidation. This is important because oxidation can impair the tube's appearance and its corrosion resistance.
6. Electropolishing (EP)
The defining step of electropolishing is carried out at this stage, typically after pickling and annealing, to further enhance the tube's surface.
Electropolishing is an electrochemical process in which the tube is immersed in an electrolyte bath (usually a mixture of phosphoric acid and sulfuric acid). A current is passed through the solution, causing material to dissolve from the tube’s surface in a controlled manner.
How Electropolishing Works
During the process, the tube is connected to the anode (positive electrode) and the electrolyte to the cathode (negative electrode). When current flows, it dissolves microscopic peaks on the surface of the tube, resulting in a smooth, shiny, and mirror-like finish.
This process effectively removes a thin layer from the surface, eliminating imperfections, burrs, and any surface oxides while enhancing corrosion resistance.
What Are The Advantages of EP Stainless Seamless Steel Tubes?
What Are The Applications of EP Stainless Seamless Steel Tubes?
Pharmaceutical and Food Processing: Electropolished Seamless Tubes are commonly used in systems that require clean and sterile environments, such as for the transport of chemicals, food, or pharmaceutical products.
Semiconductor Industry: In the semiconductor manufacturing process, purity and smoothness of materials are critical, so EP stainless steel tubes are often used in high-tech applications.
Biotech and Medical Devices: The smooth surface and corrosion resistance are ideal for use in medical and biotech devices, where sterility and longevity are important.
Specification:
ASTM A213 / ASTM A269
Roughness & Hardness:
| Production Standard | Internal Roughness | External Roughness | Hardness max |
| HRB | |||
| ASTM A269 | Ra ≤ 0.25μm | Ra ≤ 0.50μm | 90 |
ZR Tube has been adopting strict specifications for raw materials, electropolishing process, ultra-pure water cleaning, and packaging in cleanroom to effectively avoid contaminant residues and achieve better roughness, cleanliness, corrosion resistance and weldability of stainless steel EP tubing. ZR Tube stainless steel EP tubing is widely used in high purity and ultra high purity fluid systems in semiconductor, pharmaceutical, fine chemical, food & beverage, analytical and other industries. If you have requirements for EP tubing and fittings, welcome to contact us.
Post time: Dec-10-2024